Overmold for Wearable LEO Electronics

A leading manufacturer of wearable law enforcement equipment partnered with Cavist to create a 2-Shot Overmold solution for a point-of-view camera system for Law Enforcement Officers (LEO). The design challenges were immense, but Cavist was able to come up with a solution to move the product from prototyping and into high-volume production.
Overmolded Large PCBA

This overmolded circuit board stands about 11 inches from end to end and is an important part of a pedestrian traffic control system. It must survive outdoors with 100% reliability. This was a challenging part to mold, but the solution passed all testing.
Overmolded PCBA with Battery

A product that lives on the front of a race vehicle must be designed to withstand a rugged environment. This product has an RF module, an overmolded coin cell battery, and a fully populated PCB – all successfully encapsulated with overmolding material.
Overmolded Outdoor Electronics

This product brings together all the benefits of overmolding technology. The molding material creates a sealed package and rigid structure. The parts enter the mold as just an electronic assembly, and afterwards you have a finished product…something that can live in the outside world on its own.