Overmolded Cable Jacket
Low pressure molding can be used for strain relief, molded grommets and other features that assist with overall wire and cable management. The adhesives offer excellent flexibility for strain relief.
Sealed 90 degree Connector
This design allows the cable to exit 90 degrees away from the connector axis. This yields a low profile design that offers plenty of strain relief and good adhesion.
Overmolded Smart Connector
This smart connector has a PCBA inline with a cable exiting the overmold. We mold this product in two steps: first in semi-transparent amber to form the light pipe, and secondly in opaque black. The result is a completely sealed cable and connector assembly with a functioning LED indicator light.
Mil-Spec Round Connector Overmold
This custom connector required a rugged design for a defense application. Low pressure molding material safely encapsulates the conductors and seals the back side of the connector. Proper adhesion and a good strain relief design are very important for large diameter cable assemblies.
Sealed DB Connector with Ribbon Cable
Smart cables, or smart connectors, are an excellent fit for overmolding. The inline PCB is concealed and protected within the molding material, while there are sealed shutoffs around both the connector and the ribbon cable.
Overmolded Cables
This Ethernet connector was sealed with low pressure molding to provide ingress protection, but we added a tab for increased functionality.
Sealed Connector and Cable
This connector was sealed with low pressure molding to protect the conductors and provide adequate strain relief. Adhesion to the cable jacket is important and must be qualified before a design can move into production.
Overmolded Automotive Sensor
Underhood automotive environments are one of the most difficult places to incorporate electronics. They must withstand harsh chemicals, dramatic temperature swings, shock, vibration and much more. Cavist successfully designed, and now manufactures, this exhaust gas sensor from scratch, taking the customer from vision to volume manufacturing.
PCB with Sealed Connectors and Button
This assembly includes a PCBA with three sealed connectors, molded cable strain relief and an overmolded tactile switch. Low pressure molding provides a well-sealed package with unlimited functionality.
Sealed Ethernet Connector
Low pressure molding materials are great for sealing Ethernet type connectors. The adhesive properties seal against both the connector and the cable jacket. Strain relief features are molded in.